Case Studies

Real engineering outcomes — from concept to production.

A selection of projects spanning industrial automation, automotive thermal systems, energy sensors, and Industry 4.0 manufacturing intelligence.

Selected Work

Projects that moved from sketch to shop floor.

01 / 06

Industrial Automation 01 / 06

Designed a 1000 kg capacity tilting turntable (TT12ST)
High-Payload Support: Engineered to handle up to 1000 kg workpieces specifically for industrial powder coating applications
12 Satellite Stations: Symmetrically placed around the periphery, powered by non-contact couplings to eliminate mechanical wear and reduce maintenance
Multi-Axis Motion: Integrated a screw jack mechanism enabling smooth tilting alongside continuous rotational motion for 100% surface coating coverage

Custom Automation 02 / 06

Engineered a Custom Automated Motorized Trolley System
Tailored Layout & Space Optimization: Custom-designed frame and compact structure specifically tailored to fit within the client's existing factory space constraints
Engineering & Load Analysis: Complete structural design, precise motor selection, and rigorous load capacity calculations performed to handle targeted industrial payloads
Automated Precision Control: Integrated smart control panels and sensors to enable autonomous operation at predefined speeds and exact distances

Automotive Thermal Engineering 03 / 06

Conducted complex headlamp condensation modeling
Project Scope: Modeled and predicted the exact location and thickness of the condensate water film across the main lens area
Engineering Challenge: Solved coupled forced and natural convection combined with radiation heat transfer under fluctuating engine compartment and ambient thermal conditions at constant humidity levels
Innovative Solution: Introduced custom internal air deflectors to disrupt low-pressure recirculation zones and optimized ventilation fan placement to enhance ambient intake airflow

Energy & High-Frequency Engineering 04 / 06

Executed the reverse engineering of an Ultra High Frequency (UHF) sensor
Project Scope: Developed a high-precision UHF sensor to predict partial discharge activity in Gas-Insulated Switchgear (GIS)
Disassembly & Material Analysis: Disassembled subcomponents, generated precision manufacturing drawings, and conducted material characterization to match physical properties
Simulation & Validation: Performed electromagnetic simulations to analyze sensor sensitivity across the high-frequency band and verified results through reflection coefficient testing

Industry 4.0 · Smart Manufacturing 05 / 06

In collaboration with Central Manufacturing Tooling Institute. Industry 4.0–Enabled Smart Tool Holder for Predictive Maintenance

AI & Quality Control 06 / 06

In collaboration with Central Manufacturing Tooling Institute